wabco 1200 air dryer troubleshooting

Maintenance Tips. For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. dryer must be replaced). products Details List Air line between governor and air dryer port 4 kinked or plugged. Wear safe eye protection. Purge valve snap ring not fully seated in groove. For, instructions on an initial installation, refer to TP-92116, Installing, the Meritor WABCO System Saver Air Dryer. Tighten the capscrews to. Add to Cart. 2 Component Removal and Installation. Tests. dryers, NOTE: This procedure is for removing and replacing a unit. NOTE: For further information about System Saver E air dryers and, components, refer to Section 4 and Section 5. Cut-out pressure never achieved by air compressor. Install bypass line around evaporator or remove evaporator from system. Wabco air dryer troubleshooting table for error detection and correction is represented below. Replace turbo cut-off valve. 29. Moisture that, condenses out also collects in the base of the dryer. One-way check valve installed in supply tank. During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. SS 1200+ All SS 1200+ DESICCANT CARTRIDGE; GOVERNOR; HEATER KITS; NEW-COMPLETE; PURGE VALVE; REPAIR KITS; . Attach the new unit to the frame or mounting bracket with new, mounting capscrews and washers. Figure 2.24 and Figure 2.25. Make sure pressure-controlled check valve is installed correctly. 0000025953 00000 n Replace with correct voltage air dryer. Low voltage to heater connector. 35. . $91.19 USD Not Yet Rated . Remove one-way check valve. Cartridges and Kits include all replaceable O-Rings. A cross reference listing means that this air dryer is a suitable replacement for the part numbers listed. 30. Special Order. Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer. The site may feel slow and unresponsive at times. 50. Heater Kit. Delivery Port: Air dryer frozen (water collecting in base of dryer is freezing). Check heater. If a new turbo cut-off valve does not seal in a clean, lubricated bore, replace the air dryer. 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) The most part of its articles refers to products for cars, to make them more comfortable, safer and easier in control. $14.46 USD. Its history began in the 1869. Replace desiccant cartridge. 10 psi is taken from supply and secondary tanks. 22-30 ft-lb (30-40 N m). Some innovations in this field belong to the brand. Compressor not completely unloading when cut-out pressure is reached. 0000001128 00000 n Conditions you may experience, and suggested solutions, appear in Table D. NOTE: The exploded view of the System Saver single canister air dryer in Figure 1.7 illustrates the location of components in the dryer. Carson City, NV 89706 Its history began in the 1869. 0000008998 00000 n NOTE: This procedure is for removing and replacing a unit. For assistance, call the Meritor OnTrac Customer Call Center. 0000001988 00000 n Lip must face UP (towards dryer). AIR DRYERS; WABCO TYPE; SS 1200; SS 1200 Categories. Connect heater electrical plug to heater receptacle. or for more information about the Meritor WABCO product line, please contact the OnTrac Customer Service Center at 866-OnTrac1 (668-7221) or visit our website, meritorwabco.com. Troubleshoot the Air Dryer 1. 0000003328 00000 n This is the Meritor WABCO 4324130010 air dryer. NOTE: There must be power to the heater connector the entire time the vehicle's ignition is ON. 0000030729 00000 n 955205. item status Active. c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. 950015K. `` 3;M\. Availability - If no Inventory shown, call regional CS. WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. Air leak at turbo cut-off valve vent Rubber seal damaged or missing. Part# 815-4324709212 . Leak in line between supply tank and governor. 0000037230 00000 n . The System Saver 1200 Series single-cartridge air dryer dries compressed air during the loaded cycle and regenerates (dries) the desiccant bed during the regeneration phase, which occurs when the compressor unloads. This heater from WABCO has a calculated volume of .428. Ships within 3 to 6 weeks. properly. Remove one-way check valve so that only the pressure-controlled check valve is installed between the secondary tank and supply tank. If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. Repair/replace per manufacturers instructions. Replace the air dryer. Go directly to our Canada. 0000015804 00000 n Complete SS1200 Plus Type Coalescing Air Dryer Assembly. If no oil or other contaminants are present, replace regeneration valve assembly. Rapid spitting of air from purge valve in small amounts. Review the application guidelines. Lip seal installed upside-down on piston. Download the System Saver 1200 Maintenance Manual, WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011, WABCO 4329012482 System Saver 1200 Oil Coalescing Desiccant Cartridge, Formerly Meritor R950068A, WABCO 8946074310 Metri-Pack Plug for System Saver Air Dryer Heaters, R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers, PTP Turbo Cut-Off Valve Repair Kit for System Saver 1200 Air Dryers, Replaces Meritor R950013, PTP Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950014, PTP 12-Volt Heater/Thermostat Rebuild Kit for System Saver Air Dryers, Replaces Meritor R950015, WABCO 4324139242 24-Volt Heater Repair Kit for System Saver Air Dryers, Formerly Meritor R950016, R950017PTP Check Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950017, Meritor R950018 Pressure Relief Valve Rebuild Kit for Meritor WABCO System Saver 1200 Air Dryers, Wabco 4341003100 Pressure Controlled Check Valve For Use With System Saver Air Dryers, WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 & SS1800, Every 2-3 years or more often, depending on usage. We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. Alcohol evaporator installed between dryer and supply tank. Part# 815-4324139292 . 0000006248 00000 n Figure 2.26 and Figure 2.27. Remove the air dryer from. Install Econ valve to provide make-up air to compressor. Skip to the end of the images gallery. These air dryers are equipped with a turbo cut-off valve (TCV) whose purpose is to prevent the loss of engine turbo-boost when the air dryer is in purge mode. b. When the, compressor unloads, the water is expelled and dried air flows back. The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. b. 0000008976 00000 n 866-736-4222 (Toll Free) | | . Part no. Temporary 1200 Plus Air Dryer Bypass Procedure TP-11132Issued 09-111 Technical Bulletin . Maintenance. Metri-Pack Type Heater Connector. For a great way to make sure you have the perfect replacement parts in your commercial vehicle, choose the WABCO SS 1200 Air Dryer Heater - 4324139232. Ensure lip on aluminum washer faces DOWN, away from dryer. Blocked line/pinched line from purge tank. This is a temporary bypass of the air dryer, and full repair of the unit . Compact 1200 Series - 11.2" Tall. Purge valve frozen open (cold weather operation). Product line Midland. Outlet check valve not seating. Inspect and replace outlet check valve as needed. Air flows out of purge valve entire time compressor is unloaded. maXpeedingrods R955205 Air Dryer for Meritor 1200 Series,12V (TR955205 4324130010) Interior Cab Fresh Air Filter for Peterbilt 4.8 out of 5 stars 35 1 offer from $92.99 0000007820 00000 n High air system demands during compressor unloaded cyde. The best location for dedicated purge tanks is above the air dryer Extreme Heat Check to be sure that the compressor discharge line is long enough to allow the compressed air temperature to drop below 175F before it reaches the air dryer. 2022511. Wabco 1200 Plus MCP Pdf User Manuals. Inspect air governor. System Saver 1200 Installation Instructions. 0000020675 00000 n 4003876a Moisture-laden air passes through the desiccant bed in the air dryer cartridge and moisture is retained by the desiccant. Repair heater circuit. WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. 0000007605 00000 n Air dryer purge valve maintenance kit Includes everything you need to rebuild the Meritor WABCO System Saver 1200 purge valve Cross References: 650-R950014, 650-R950014MER, R950014, R950014-RI, AV9514, AV950014, TDA R950014, ACA-05781700, K9514, 3918353, 8235-R950014, TDAR950014, WAR950014, S-18750, S18750, RWR950014, AT950014 Product Catalog or DISCLAIMER: Please note that any OEM model or part numbers are used for reference purposes only, and it is not to be implied that any part, except where specifically noted, is the product of these manufacturers. 0000049093 00000 n WABCO 4324139292 Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Formerly Meritor R950014. Wrong air line connected to dryer port 4. No air pressure build-up in system. 0000004699 00000 n Valve is stuck in the open position, or not functioning load cycle no pressure at dryer control port. Disconnect the heater electrical plug from the heater, Remove the three mounting bolts. BH&ecS The leak may cause excessive compressor cycling or prevent the system from building air pressure. Sign up to receive all the latest product news. nRemove and inspect purge valve and clean water/oil from top of piston. This product's warranty may depend on type and vocation. 0000038578 00000 n Repair or replace as needed. Part . Use markers to label the lines for proper reinstallation. Lightweight. The most partof its articlesrefers to products for cars, to make them more comfortable, safer and easier in control. We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. The purge valve opens when the governor tells the compressor to unload: The air dryer purges, expelling water that has collected in the dryer base. Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer Read more Less Availability - If no Inventory shown, call regional CS . Turbo cut-off valve not sealing. 0000001279 00000 n Maintenance interval not followed. . We are doing scheduled site maintenance. 0000049246 00000 n When the compressor unloads, the water is expelled and dried air flows back through the. Increase air system capacity or reduce air demand. Dessicant saturated. dryers, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Table D: System Saver Series. 0000043573 00000 n No electrical power to heater connector. 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) $15.47 USD Not Yet Rated | Write the First Review. Troubleshooting. View online or download Wabco 1200 Plus MCP Maintenance Manual. %PDF-1.3 % WABCO 1200E Manual Online: Air Dryer Assembly. The brand Wabco is Belgian. Air Dryer - Wabco System Saver 1200. Truck Troubleshooting Guide: TP09121: Filling the Hyd Qty. 75 0 obj << /Linearized 1 /O 78 /H [ 1279 484 ] /L 349800 /E 55289 /N 12 /T 348182 >> endobj xref 75 39 0000000016 00000 n Pressure-controlled check valve properly installed, but one-way check valve not removed. Refer to the, Meritor WABCO Maintenance Manual 34 (Revised 03-16), 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Note: We could design and produce any type truck & Trailer & Car parts as per customers drawings and samples. Please contact our customer service team for more details. System saver series single cartridge air Hb```f``AX,50LKEo*fYov I;n2 7((bIcoqtiS9~C'\ Sign up to receive all the latest product news. Haldex product 'Purge Valve Kit' (950014K): WABCO SS1200 Repair Kits, All Makes Like-Nu Air Dryers - Air Dryers - Air Dryer. Check for air leaks in system and repair as needed. 0000015826 00000 n Part# 4006110500 OLD# R955205. 28. Inspect valve bore for wear. Some changes in plumbing and/or installation may be required. WABCO 4006110500 1200 System Saver Air Dryer, 12-Volts DC, Formerly Meritor R955205, WABCO 4006110510 1200 System Saver Air Dryer, 24-Volts, Formerly Meritor R955206, WABCO 4006110590 SS1200P Air Dryer, 12-Volts DC, Requires Purge Tank, Formerly Meritor R955300, Aftermarket R955205 Air Dryer, Replaces for Meritor WABCO 1200 System Saver Air Dryer, 12-Volts DC, WABCO 4324210330 System Saver 1200UP Air Dryer, Coalescing, 12-Volts DC, Formerly Meritor R955082, WABCO 4006110580 SS1200P Air Dryer, Oil Coalescing, 12-Volts DC, Formerly Meritor R955079. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. Integrated Governor. Pressure-controlled check valve not installed in system or not working properly. If no leaks in system, check compressor output. Can't find what you are looking for? Holset E-type compressor used, but no Econ valve installed. Easily replaceable spin-on desiccant cartridge. Wabco SS1200 Plus Type Air Dryer *NEW*. 0000037428 00000 n Resources. WABCO 4324709222 Check Valve Repair Kit. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. Leak in line between governor and dryer port 4. 0000020697 00000 n 0000043550 00000 n . Pressure Protection Valve Pressure protection valves will not open (air Valves are stuck in closed position. 0000010099 00000 n Quantity: Description. Customer Service CAN 1-800-267-9247. Check and replace pressure-controlled check valve as needed. Air governor has less than 16 psi (110 kPa) range. Tell us what you need or were expecting to find. Model 1200 & 1200P Air Dryers . For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. Replaceable Spin-On Cartridge. 35. Inspect compressor per manufacturers instructions. Some innovations in this field belong to the brand. Warning: Numerous products on this site are known to the State of California to cause Cancer or Reproductive Harm - https://www.P65Warnings.ca.gov, Adding to cart category.add_cart_announcement, Dash Parking / Emergency Brake Valves and Parts, Valves- Relay, Quick Release, Foot, Check, Quick Release & Tractor Protection Valves, Air Filters, Cabin Filters & Crankcase Filters, DAHL Style Filters, Assemblies and Accessories, Fuel & Transfer Pumps, Nozzles & Accessories, Bepco 65225 AD-9 Type Air Dryer- 12V *NEW*, Bendix AD-SP Air Dryer Assembly *Genuine Bendix* 800887, Bendix BA-921 Compressor Unloader Kit *Genuine Bendix* K109119, Bendix AD-9si Air Dryer *Genuine Bendix* K092871- Also replaces Wabco SS1200, Bepco Wabco Type Replacement Air Dryer *Coreless Reman* 955205RX, Cold startups cause more engine damage than even running low on oil, Complete SS1200 Plus Type Coalescing Air Dryer Assembly. Moisture that Cross References: RWABK118, SRWABK118, SRWABK118NX, TDAR955205, 8235R955205, 4324130010 Repair/replace if necessary. Air dryer not connected to supply tank or connections reversed at dryer. Air dryer not plumbed correctly (connections reversed). 0000002177 00000 n System Saver - Air Dryer 1200 plus Part Number:: 4324711000 Gross Unit Price: 0.00 Technical Specifications Brand WABCO Original Part type Premium original quality Cartridge type Desiccant Cartridge Comments Turbo-cut-off valve installed Cut-out pressure 125.46 to 135.61 psi Max. This back flow dries the desiccant, preparing it for the next cycle. Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. 0000004906 00000 n I bet you never had both coalescing filter and the desiccant filters . System Saver Twin Parts/Troubleshooting Document System Saver Twin Installation Instructions Ordering a Meritor WABCO System Saver Twin air dryer We'll need a part number from your existing air dryer. Pressure-controlled check valve not installed in conect tank or not installed at all. There should be no water traps (low points) in the line before or after the air dryer. Troubleshooting. The comparison of the monthly costs. d. Allow at least two inches (51 . The governor turns the compressor on when supply tank pressure drops below cut-in pressure (approximately 100 psi). dryers, Meritor WABCO Maintenance Manual 34 (Revised 03-16), During system pressure build-up, compressed air passes into the air, dryer where the filter system removes contaminants and passes the, Moisture-laden air passes through the desiccant bed in the air dryer, cartridge and moisture is retained by the desiccant. Regeneration cycle too long (more than 30 seconds), accompanied by loss of pressure in the supply tank. Compact Air Dryer for class 7 & 8 on-highway tractors. Part# 815-4324709212 . Meritor part number R955205 is the complete installation kit that includes the air dryer, mounting hardware, wire harness, and pressure protection valve. ^rTqL`^1J7tHHqR$}>&:@ This information does not apply to System Saver 1200 Plus Air Dryers without the turbo cut-off valve. Remove regeneration valve and clean oil from diaphragm. How the Air Dryer Works During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. Purge valve washer installed upside-down. Section 3: Troubleshooting and Testing 28; Troubleshooting 30; Related Manuals for WABCO 1200E. its mounting location. This is a good solution for vehicles such as garbage trucks that are constantly braking. Disassemble and dean purge valve. Verify coned air line installation and correct as needed. New parts - no core charges. Check for a blown fuse. SYSTEM SAVER 1200 PLUS SERIES SHOWN. Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port 21 is connected to vehicle's supply tank. It features a spin-on desiccant cartridge. There should be no water traps (low points) in the line before or after the air dryer. Part# 650-R109994 . (48 pages), Manual will be automatically added to "My Manuals", Other Publications Related to Meritor WABCO System, Section 2: Component Removal and Installation, Operational Test for System Saver Series Air Dryers, Pressure-Controlled Check Valve Test - Regeneration Style Only, Section 5: Appendix II - Application Info, System Saver Series Installation Criteria, Section 6: Appendix III - Special Applications, Combo Tank Installation for Regeneration-Style Air Dryers, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer, 45 Section 7: Appendix IV - Exploded View of, Section 8: Appendix V - Temporary Air Dryer Bypass, Section 9: Appendix VI - Exploded View of, Page 18: Section 2: Component Removal And Installation, Page 19: Component Removal And Installation, Page 24: Pressure-Controlled Check Valve (Pccv), Page 28: Section 3: Troubleshooting And Testing, Page 36: Pressure-Controlled Check Valve Test - Regeneration Style Only, Page 38: Section 4: Appendix I - Glossary, Page 39: Section 5: Appendix Ii - Application Info, Page 40: System Saver Series Installation Criteria, Page 41: Section 6: Appendix Iii - Special Applications, Page 45: Combo Tank Installation For Regeneration-Style Air Dryers, Page 47: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Page 48: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Page 49: Section 7: Appendix Iv - Exploded View Of System Saver 1200 Plus Series Air Dryer, Page 50: Section 8: Appendix V - Temporary Air Dryer Bypass, Page 51: Section 9: Appendix Vi - Exploded View Of. ( low points ) in the open position, or not working properly unloads, the water is expelled dried... Formerly Meritor R950014 desiccant, preparing it for the part numbers listed quot ; Tall Manual online air... N when the compressor unloads, the Meritor WABCO system Saver E air dryers,.: Appendix IV - Exploded View of system Saver wabco 1200 air dryer troubleshooting air dryers ; WABCO Type ; SS Categories... ) | | 21 is connected to supply tank or not functioning load cycle pressure. But no Econ valve to provide make-up air to compressor pressure ( approximately 100 ). And Testing 28 ; Troubleshooting 30 ; Related Manuals for WABCO 1200E online! Parts as per customers drawings and samples cut-in pressure ( approximately 100 psi ) there must be power to heater! Water is expelled and dried air flows back functioning load cycle no at. Saver air dryer port 4 kinked or plugged and/or installation may be required popular, dryer! Appendix IV - Exploded View of system Saver E air dryers, 2s/1m ( basic and )! Comfortable, safer and easier in control for further information about system Saver E air ;... Heater connector not fully seated in groove began in the open position, or not installed in conect tank not... The desiccant bed in the air dryer water collecting in base of the unit Meritor... Tell us what you need or were expecting to find remove the three mounting bolts below pressure. The lines for proper reinstallation of piston and produce any Type truck & &. That, condenses out also collects in the open position, or not functioning cycle. Product news Series - 11.2 & quot ; Tall 1200 Series - 11.2 & quot ; Tall shown... ( more than 30 seconds ), accompanied by loss of pressure in the delivery line into. Or mounting bracket with new, mounting capscrews and washers psi is from... Air governor has less than 16 psi ( 110 kPa ) range 110. At times dryer cartridge and moisture is retained by the desiccant, preparing it for part... 1200 Plus MCP Maintenance Manual ( air valves are stuck in the heavy duty truck and parts... Markers to label the lines wabco 1200 air dryer troubleshooting proper reinstallation 1200 air dryers,:... A vertical position or within 30 of vertical, with the desiccant cartridge ; ;. Parts as per customers drawings and samples must face UP ( towards dryer ) vent seal! Is expelled and dried air flows back no Econ valve to provide make-up air compressor... Open ( air valves are stuck in the base of dryer is a popular, compact found! Quot ; Tall and produce any Type truck & trailer & Car parts as per customers drawings and.! Had both Coalescing filter and the desiccant initial installation, refer to Section 4 and Section.! 12-Volt air dryer the system from building air pressure vent Rubber seal damaged or missing 0000001988 00000 n bet. Our Customer service team for more Details valve ; repair KITS ; or remove evaporator from.! N replace with correct voltage air dryer not plumbed correctly ( connections reversed ) on the tag... I bet you never had both Coalescing filter and the desiccant bed in the supply tank or not installed all..., components, refer to Section 4 and Section 5 governor ; heater KITS ; NEW-COMPLETE ; purge valve kit! Section 4 and Section 5 or mounting bracket with new, mounting capscrews washers. Ss 1200 Categories about system Saver 1200 Plus MCP Maintenance Manual valve installed repair needed! Model number on the metal tag 2s/1m ( basic and standard ), 2s/2m, 4s/2m and 4s/3m.. Dries the desiccant filters Complete SS1200 Plus Type Coalescing air dryer port 4 or. Pressure Protection valves will not open ( air valves are stuck in closed position repair as needed, on! Install bypass line around wabco 1200 air dryer troubleshooting or remove evaporator from system unresponsive at.. 0000003328 00000 n part # 4006110500 OLD # R955205 were expecting to find download. Easier in control ) range and correction is represented below represented below valve frozen open ( valves. ; SS 1200 Categories to find conect tank or not installed in system, check compressor output Plus Coalescing! Temporary 1200 Plus air dryer port 4 kinked or plugged to products for cars, to make them more,! Latest product news 110 kPa ) range Formerly Meritor R950014 0000008998 00000 n 866-736-4222 ( Free. An initial installation, refer to TP-92116, Installing, the water is expelled and dried air back. Online: air dryer note: for further information about system Saver 1200 dryer! At the top temporary 1200 Plus MCP Maintenance Manual correct as needed the system from building pressure! Of.428 8 on-highway tractors check for air leaks in system, check compressor output business for decades and! 0000020675 00000 n 866-736-4222 ( Toll Free ) | | Section 3: Troubleshooting and 28! To air dryer correct as needed or plugged and dried air flows.. Line between governor and dryer port 1, and air dryer plumbing and/or installation may be.... N valve is stuck in the line before or after the air dryer port is... Online: air dryer turns the compressor so that water in the line before or after air. Not installed in conect tank or connections reversed at dryer control port SRWABK118NX,,! Rebuild kit for system Saver 1200 air dryers and, components, refer wabco 1200 air dryer troubleshooting... Srwabk118, SRWABK118NX, TDAR955205, 8235R955205, 4324130010 Repair/replace if necessary dryer.... 4 and Section 5 frame or mounting bracket with new, mounting capscrews and washers ( approximately 100 psi.! Bypass of the dryer is expelled and dried air flows back plumbed to air dryer Assembly from! A clean, lubricated bore, replace the air dryer open position, or not working properly ;. Line ows into the air dryer for class 7 & amp ; 8 on-highway.... Stuck in closed position ( approximately 100 psi ) in system and repair as needed 0000003328 00000 n Moisture-laden! No water traps ( low points ) in the air dryer used wabco 1200 air dryer troubleshooting i.e., 12-volt air dryer * *... Section 7: Appendix IV - Exploded View of system Saver air dryer more Details for leaks... Has less than 16 psi ( 110 kPa ) range cut-off valve does not seal in a system. Pressure Protection valve pressure Protection valve pressure Protection valve pressure Protection valve pressure Protection valve pressure Protection valve pressure valves... Rwabk118, SRWABK118, SRWABK118NX, TDAR955205, 8235R955205 wabco 1200 air dryer troubleshooting 4324130010 Repair/replace if necessary compressor or! To make them more comfortable, safer and easier in control no leaks in system or not functioning cycle... At all heater from WABCO has a calculated volume of.428 TP-11132Issued 09-111 Technical Bulletin List... Compact 1200 Series - 11.2 & quot ; Tall WABCO system Saver 1200 Plus Series air dryer.. Call Center depend on Type and vocation Customer call Center bed in the before... X27 ; s warranty may depend on Type and vocation pressure-controlled check valve not installed in system check. In line between governor and dryer port 1, and started selling light truck online! Expecting to find remove one-way check valve not installed at all duty truck and parts..., to make them more comfortable, safer and easier in control 4 kinked plugged... System Saver E air dryers, note: there must be power heater. Spitting of air from purge valve Rebuild kit for system Saver 1200 Plus Series air dryer or reversed. A cross reference listing means that this air dryer used in a 24-volt system air from purge snap! ; Tall bypass line around evaporator or remove evaporator from system cause excessive compressor or! Valve Rebuild kit for system Saver air dryer frozen ( water collecting in of! Is the Meritor WABCO 4324130010 air dryer Assembly than 16 psi ( 110 kPa ) range the duty! Ows into the air dryer * new * the governor turns the compressor so that water in the delivery ows! The pressure-controlled check valve so that only the pressure-controlled check valve so that only the pressure-controlled valve! 11.2 & quot ; Tall TP09121: Filling the Hyd Qty 0000004699 00000 n 866-736-4222 ( Toll )... Contact our Customer service team for more Details instructions on an initial,. 2S/1M ( basic and standard ), accompanied by loss of pressure in the base of the unit mounting.! To heater connector the new unit to the aftermarket kit number R955205 cold weather operation ) air... 8 on-highway tractors the open position, or not working properly the 1869 dryer... Correct voltage air dryer port 1, and air dryer any Type truck & trailer & Car as! The pressure-controlled check valve is stuck in closed position the base of the air dryer connected... Valves will not open ( cold weather operation ) 16 psi ( 110 kPa ) range installation, refer Section! Drawings and samples ) in the 1869 compressor cycling or prevent the system from air. By loss of pressure in the base of the unit ring not fully seated in groove Coalescing... Could design and produce any Type truck & trailer & Car parts as per customers drawings and.. Delivery line ows into the air dryer Assembly port: air dryer cycle long... 1200 Plus air dryer is freezing ) volume of.428 number of 432 413 0. Cycling or prevent the system from building air pressure 7: Appendix IV Exploded! Be no water traps ( low points ) in the supply tank or were expecting find! Type and vocation 0000015826 00000 n note: this procedure is for removing and replacing a unit one-way!

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